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E, QW-483 WELDING PROCEDURE QUALIFICATION RECORD (PQR) PAGE 1 OF 2 many Name GREGORY PIPING SYSTEMS, INC. Procedure Quasi?cation ...

How to fill out welding procedure qualification record

1. To fill out a welding procedure qualification record, you will need a copy of the relevant welding standard or code, as well as the specific welding procedure specification (WPS) for the job.
2. Begin by including all the necessary information at the top of the record, such as the project or job name, the date, and the company or organization responsible for the welding work.
3. Next, provide detailed information about the specific welding procedure being qualified. This includes the welding process (e.g., Shielded Metal Arc Welding or Gas Tungsten Arc Welding), the electrode or filler material, and any special considerations or limitations.
4. Describe the base materials that will be welded together, including the type, grade, and thickness. This information is crucial in ensuring that the welding procedure is appropriate for the specific materials involved.
5. Document the specific welding parameters required for the qualification, such as the preheat temperature, interpass temperature, welding current, voltage, travel speed, and any post-weld heat treatment.
6. Include any relevant information about backing or purging gas, if applicable. This can be important for properly qualifying a procedure for certain materials or applications.
7. Indicate the necessary testing requirements for the qualification. This may include destructive or non-destructive testing methods, such as tensile tests, bend tests, radiographic examination, or ultrasonic testing.
8. Provide space for the welder's information, including their name, identification number, and any specific qualifications or certifications they possess.
9. Finally, ensure that the welding procedure qualification record is signed and dated by both the welding inspector responsible for overseeing the qualification and the authorized representative of the company or organization performing the welding work.

Who needs a welding procedure qualification record?

1. Welding procedure qualification records are typically required in industries where welding plays a critical role, such as oil and gas, aerospace, construction, and manufacturing.
2. Contractors or companies performing welding work may also need welding procedure qualification records to meet the requirements of their clients, government regulations, or industry standards.
3. Welding inspectors, engineers, or quality control personnel involved in approving and assessing welding procedures may also rely on these records to ensure that welding work is performed according to recognized standards and specifications.

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What is welding procedure qualification record?

A Welding Procedure Qualification Record (WPQR) is a document that demonstrates that a specific welding procedure has been tested and qualified to meet the requirements of a standard or specification. It provides evidence that the procedure is capable of producing welds that meet defined quality standards.

Who is required to file welding procedure qualification record?

It is typically required for organizations, welding contractors, or manufacturers who need to validate their welding processes for quality assurance, compliance with industry standards, or when required by a client or regulatory body.

How to fill out welding procedure qualification record?

To fill out a WPQR, one must document details about the welding procedure, including filler materials, base materials, joint design, welding process, position, pre-heat and post-weld heat treatment requirements, and the testing methods used to validate the welds. This information should be documented according to relevant standards.

What is the purpose of welding procedure qualification record?

The primary purpose of a WPQR is to ensure that the welding procedure is capable of producing welds that meet specified quality standards. It serves as a reference for the welder and the engineering team, assuring compliance with codes and specifications.

What information must be reported on welding procedure qualification record?

The WPQR must include information such as the welding procedure specification (WPS) used, base metals, filler metals, joint design, welding process, positions of welding, test results, and any other variables relevant to the welding operation.