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Forklift Daily Pre-Operational Inspection Checklist 2004-2025 free printable template

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Forklift Daily PreOperational Inspection Checklist EACH OF THE FOLLOWING ITEMS MUST BE INSPECTED PRIOR TO OPERATION OF THE VEHICLE. REPORT ANY DEFECTIVE ITEM(S) TO YOUR SUPERVISOR. DO NOT OPERATE
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How to fill out Forklift Daily Pre-Operational Inspection Checklist

01
Begin with the header section where you write the date, shift, and operator's name.
02
Inspect the forklift's steering by turning the steering wheel to ensure it operates smoothly.
03
Check the brakes for any unusual noises or resistance and ensure they function properly.
04
Verify that the horn works by pressing the horn button.
05
Examine the forks for any cracks or deformities.
06
Inspect the tire pressure and check for any damage on the tires.
07
Ensure that all lights (headlights, taillights, and indicators) are functional.
08
Check the fluid levels, including oil, hydraulic fluid, and fuel, and top them off if necessary.
09
Look for any leaks under the forklift that might indicate issues.
10
Complete the checklist by signing and dating it, noting any deficiencies or repairs needed.

Who needs Forklift Daily Pre-Operational Inspection Checklist?

01
Forklift operators to ensure safe and proper operation of the equipment.
02
Safety officers to maintain regulatory compliance regarding equipment inspections.
03
Warehouse managers to monitor the operational status and safety of forklifts.
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Forklift Inspection: What Must You Do? In its 29 CFR 1910.178 standard language, OSHA states that forklifts must be inspected either daily, or after each shift in cases where vehicles are in round-the-clock use. If problems are discovered, they must be reported and the forklift must be removed from service immediately.
KEY ON Procedures Check the gauges. Hour meter. Battery discharge indicator. Test the standard equipment. Steering. Brakes. Front, tail, and brake lights. Horn. Safety seat (if equipped) Check the operation of load-handling attachments.
Daily, pre-shift inspection of powered industrial trucks is required by OSHA standards.
KEY ON Procedures Check the gauges. Hour meter. Battery discharge indicator. Test the standard equipment. Steering. Brakes. Front, tail, and brake lights. Horn. Safety seat (if equipped) Check the operation of load-handling attachments.
There are pre-operational and operational checks you can do before and after starting the forklift; that will only take a few minutes to ensure your safety, the safety of the people around you and the safety of your forklift.Check of liquid Levels: Hydraulic fluid. Brake fluid. Engine oil coolant. Battery. Fuel.
Wheels and tires – check for wear, damage, and air pressure, if pneumatic tires. Forks – forks not bent or at different heights; no cracks present; positioning latches in good working condition; carriage teeth not broken, chipped or worn. Chain anchor pins – not worn, loose or bent.

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The Forklift Daily Pre-Operational Inspection Checklist is a systematic process used to ensure that a forklift is safe to operate before being used for the day. It includes checks on vital components such as brakes, steering, lights, and other safety features.
Operators of forklifts are typically required to file the Forklift Daily Pre-Operational Inspection Checklist. Additionally, supervisors and safety personnel may be involved in overseeing the completion and review of these checklists.
To fill out the Forklift Daily Pre-Operational Inspection Checklist, the operator should review each item listed on the checklist, ensuring each component meets safety standards. They should check off items that are in proper working order, note any deficiencies, and sign and date the document.
The purpose of the Forklift Daily Pre-Operational Inspection Checklist is to identify any potential hazards or issues with the forklift before operation, thereby ensuring the safety of the operator and other personnel in the work area.
The Forklift Daily Pre-Operational Inspection Checklist must report information including forklift identification details, date of inspection, specific checks performed (such as brakes, lights, and safety devices), condition of each item, any deficiencies found, and the signatures of the operator and supervisor.
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