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Here we are building the foundation for a 12 by 12 Cobb house in the woods of Piedmont of North Carolina we're using a slip form method of construction that's popular with stone masonry and concrete masonry we're applying that to Cobb and see if we can get that to work it had a lot of advantages we were able to go a lot faster than traditional Cobb building we built this 12-foot high Cobb building and about three months, although it took of course a lot longer to dry, so you can see the forms leapfrogging up the side there's a temporary frame made out of two by fours built there our window and door bucks that are already installed nails on the side of those window and door bucks too so that the Cobb can latch onto them here we are kind of leapfrogging up we tried a couple of different methods for building those forms I don't know that we perfected it, but we're you know we're getting there and here we are first we were building Cobb making the Cobb with a cement mixer which worked well, but then we got our hands on a mini excavator, and I was probably about five times faster cool thing about this twelve by twelve is it was small enough that we could build scaffolding in the middle and dump that Loft Cobb from the excavator right there in the middle and just shovel it into the forms, so basically we're filling it all the way up to that twelve inches once the bottom layer is dry enough after a half a week it depends on the rain etc but between 12 12 a week and a week before we can do another layer and then just kind of shoveling it stomping on it and getting it smoothed down in there nice and good you can see the marks from the previous form lines there once you get up to the windows you got to account for shrinkage that Cobb wall is still pretty wet wetter than if you were going slower and building by hand, so it's probably going to shrink around those doors and windows about two and a half inches, so there's the box beam for the window and the door header the lintels just built that two by six plywood frames filled it with Cobb you know six inches of overhang on either side kept rolling there's cross-hatching here that's for the exterior lime plaster that's going to go on to give it some scratch some teeth to connect to you can see there's a good shot that's for AC unit that's what's on top of that this is the bond beam, and we made it out of two by twelves three TWIC two by twelves stacked on top of each other over left at the corner screwed it all together we took these lengths of three-foot threaded rod put the nuts and the washers on it first because when you hammer it down into the cob you're gonna brutally mess up the top of that threaded rod but if you're not already there you're golden got some plastic in the cabin you know nobody's perfect, but we had a loose fill insulation that we were putting in we're using rice husks that were dried out and poured in the top there it's a pretty good shot of the finished roof cob drying out at the...
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