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What is rework in manufacturing?
According to Business Dictionary, rework is defined as: Correcting of defective, failed, or non-conforming items, during or after inspection. Rework includes all follow-on efforts such as disassembly, repair, replacement, reassembly, etc.
What is rework process?
Rework is defined as product that has been recovered or rejected from normal production and has been reprocessed, re-blended, or reformatted into the finished product. Mishandling of rework may result in potential withdrawal/recall of products, could affect loss of customers and consequently loss of profit.
What is rework control?
Rework refers to the correction of a product that does not initially meet an entity's minimum quality standards. Rework can involve many tasks, including the disassembly of a finished product, the replacement of components, reassembly, and repackaging.
How do I reduce rework?
Always work from the highest priority to the lowest priority jobs. Schedule work, but schedule it loosely. Develop and encourage specialization. Call for help. Make minimizing rework a high priority. Documentation is your friend.
What is the difference between rework and repair?
Rework The act of reprocessing non-complying product, through the use of original or alternate equivalent processing, in a manner that assures compliance of the product with applicable drawings or specifications. Repair Action on a nonconforming product to make it conform to requirements.
How can manufacturing prevent rework?
Think Ahead. Being proactive is the best way to problem-solve, as it predicts potential issues before they happen. Make a Plan for Scrap Materials. Maintain Compliance Standards. Leveraging Technology. Increase Quality Output. Reduce Waste. Documentation. Communication throughout Supply Chain.
How do I stop scrap production?
Improve your training. Choose the right raw materials and engineer them well. Conduct a cost AND a process analysis. Use closed-loop vision systems. Minimize handling of cutting tools. Stop removing scraps and slugs by hand. Create and maintain a bill of materials for each product.
Why is rework bad?
Rework is required when products and components are defective or damaged, and they have to be reworked. Defects are caused by bad manufacturing processes (caused by human or machine errors). Rework takes additional time and therefore increases manufacturing costs of the final product.
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