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Calculate Rework Rate It can help to express rework as a percentage relative to sales, which you get by dividing rework cost by sales. For example, a monthly rework cost of $1,200 divided by monthly sales of $84,000 gives a 1.4% rework rate.
Calculate Rework Rate It can help to express rework as a percentage relative to sales, which you get by dividing rework cost by sales. For example, a monthly rework cost of $1,200 divided by monthly sales of $84,000 gives a 1.4% rework rate.
To calculate MTTR, divide the total maintenance time by the total number of maintenance actions over a given period of time. Imagine a pump that fails three times over the span of a workday. The time spent repairing each of those breakdowns totals one hour. In that case, MTTR would be 1 hour / 3 = 20 minutes.
By dividing the number of products produced by the man-hours involved, you calculate the average production rate. As an example, if your employees produced 800 units in the 200 total man-hours during the week, divide 800 by 200 to calculate 4 units per man-hour.
Divide the gain or loss by the original price of the investment to calculate the performance expressed as a decimal. In this example, you would divide -$200 by $1,500 to get -0.1333. Multiply the performance expressed as a decimal by 100 to convert it to a percentage.
Rework refers to the correction of a product that does not initially meet an entity's minimum quality standards. The corrective work allows the product to then be sold, thereby allowing a business to recover some margin from a product that would otherwise have been scrapped.
Rework cost is the money needed to repair or adjust a defective item, so it meets its specifications. In any business, it's a serious problem because it reduces profits. The idea of rework cost applies not only to defects that come up in manufacturing but also in construction and software development.
Scrap and rework is defined as material that is added into production but is not part of a finished product. Because the cost of this scrap material does not add value to the organization, it gets included in the calculation for the total cost of quality, or poor quality.
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