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JOINT WELDING
PROCEDURE SPECIFICATION
All information must be completed08/17Material specification
Welding process
Manual or machine
Position of welding
Filler metal specification
Filler metal manufacturer
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How to fill out joint welding
How to fill out joint welding?
01
Prepare the materials needed for joint welding, such as the metal pieces to be welded, a welding machine, welding electrodes or filler wire, welding gloves, and safety goggles.
02
Ensure that the metal pieces are clean and free from any rust, dirt, or oil. Use a wire brush or sandpaper to remove any contaminants.
03
Position the metal pieces in the desired joint configuration, ensuring that the fit-up is tight and accurate.
04
Set up the welding machine according to the manufacturer's instructions, ensuring that the appropriate settings for current, voltage, and wire feed speed are selected.
05
Put on the welding gloves and safety goggles to protect yourself from sparks and UV radiation.
06
Start the welding process by striking an arc between the welding electrode or filler wire and the metal pieces to be joined. This can be done by gently tapping the electrode against the metal or by using a foot pedal or trigger switch, depending on the type of welding machine.
07
Move the welding electrode or filler wire along the joint in a controlled manner, maintaining a consistent arc length and travel speed. This will ensure proper fusion and penetration of the weld.
08
Use weaving or oscillating motions if necessary, especially for thicker metals or to create stronger welds.
09
Continue welding until the entire joint is filled with the desired amount of weld metal.
10
Allow the welded joint to cool slowly, ensuring that it is not disturbed or exposed to rapid cooling. This will help prevent stress cracking or distortion in the weld.
11
Inspect the completed weld for any defects, such as porosity, cracks, or incomplete fusion. If necessary, clean and rework the weld to ensure its strength and integrity.
Who needs joint welding?
01
Manufacturing industries: Joint welding is commonly used in manufacturing industries such as automotive, aerospace, construction, and shipbuilding to join metal components and structures.
02
Metal fabrication companies: Joint welding is an essential process for metal fabrication companies that specialize in custom-made products, structural steelwork, or repairs.
03
Maintenance and repair services: Joint welding is often required in maintenance and repair services to fix or strengthen existing metal structures, machinery, or equipment.
04
Construction sector: Joint welding is extensively used in the construction sector for erecting steel frameworks, bridges, pipelines, and other infrastructure projects.
05
Artistic and sculptural projects: Joint welding is employed by artists and sculptors to create intricate metal artworks and sculptures.
06
DIY enthusiasts and hobbyists: Joint welding can also be learned and utilized by DIY enthusiasts and hobbyists who enjoy working with metal and want to create their own projects or repairs.
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What is joint welding?
Joint welding is a process of joining two or more metal pieces together using heat or pressure to create a strong bond.
Who is required to file joint welding?
Manufacturers, fabricators, and contractors who perform welding on structural components are required to file joint welding.
How to fill out joint welding?
To fill out joint welding, you need to provide details about the materials being welded, welding process used, welder qualifications, and inspection records.
What is the purpose of joint welding?
The purpose of joint welding is to create a secure and durable connection between metal pieces for structural integrity and safety.
What information must be reported on joint welding?
Information such as welding procedure specifications, welder qualifications, pre-welding and post-welding inspections, and any repairs or modifications made during the welding process must be reported on joint welding.
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