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Provide guidelines for the performance of First Article Inspection of purchased product, ensuring compliance with engineering specifications and quality standards.
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How to fill out first article inspection of

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How to fill out First Article Inspection of Purchased Product

01
Identify the product to be inspected.
02
Gather the necessary documentation, including specifications and purchase orders.
03
Prepare a checklist based on the inspection criteria.
04
Inspect the product against the checklist, noting any deviations or discrepancies.
05
Document the inspection results in a report.
06
Submit the First Article Inspection report to the relevant stakeholders for review.
07
Address any issues identified during the inspection and take corrective actions as needed.

Who needs First Article Inspection of Purchased Product?

01
Manufacturers who source components from suppliers.
02
Quality assurance teams responsible for ensuring product specifications are met.
03
Companies looking to maintain compliance with industry standards.
04
Suppliers aiming to demonstrate product quality to customers.
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A first article inspection occurs when an authorized person — typically the supplier or a second-party inspector with a laboratory and specialized measuring equipment — takes one or several parts from the first production run. They then compare them to the client specifications to verify they match exactly.
The First Article Inspection Process (FAI) is the first step in validating a new manufacturing process or supplier. In addition to carefully examining the initial product for measurements, dimensions, and assembly correctness as per the blueprint, an inspector also makes sure all the manufacturing process is in order.
A First Article Inspection is typically called for in a purchase order contract between the producer and buyer. The AS9100 Rev D defines First Article Inspection as a production process verification activity, so all designs should be completed before an FAI is conducted.
Scope: FAI typically involves a comprehensive review of the design, manufacturing process, and related documentation, while PPAP is typically limited to the review of specific production processes, parts, or components.
First article inspection can fulfill the process validation requirement of a quality management system such as ISO9001, EN9100, and AS9100. Within the Aerospace industry SAE AS9102 Aerospace First Article Inspection Requirement is used.
Here's a partial list of conditions or events that will trigger a new first article: New Product Introduction. Design Change (new Part Number or Revision) Manufacturing Process Change.

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First Article Inspection (FAI) of Purchased Product is a quality control process that verifies that a product meets the required specifications and standards prior to mass production. It involves the detailed examination and testing of the first units produced to ensure compliance with contractual and regulatory requirements.
Typically, manufacturers or suppliers of products that require compliance with specific industry standards or contractual obligations are required to file First Article Inspection of Purchased Product. This is often mandated by customers or governing bodies in sectors such as aerospace, defense, and automotive.
To fill out a First Article Inspection report, you need to document critical information such as part number, revision level, supplier information, manufacturing process details, inspection results, and any deviations from specifications. Each item must be carefully checked and verified to ensure accuracy in reporting.
The purpose of First Article Inspection is to identify any potential issues in the manufacturing process before mass production begins. It ensures that the product meets all design specifications, thereby preventing costly errors and reworks later in the production cycle.
The information that must be reported includes part number, revision level, supplier details, manufacturing process, measurement results, material certifications, inspection criteria, and any nonconformities or corrective actions taken. This comprehensive data ensures thorough evaluation and traceability.
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