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Instructions and Help about injection moulding mould tongues
Injection molding machines with a toggle clamp use a toggle mechanism to close the mold and build up clamp tonnage when setting up toggle clamp tonnage the hydraulic pump should be on and the mold should be open the safety gates should be closed and the machine placed in setup or mold set mode close the clamps slowly but stop before the mold halves touch if the platen is all the way forward and the mold halves have not touched bring the die height forward until the mold halves just touch if the mold halves are going to touch before the platen is all the way forward retract the die height continue this until the mold halves just touch when the toggle is all the way closed at this point the clamp should have little or no tonnage some machines use a light to indicate that the toggle is all the way forward adjusting the dye height refers to moving the whole toggle mechanism back and forth before adjusting clamp tonnage place the injection molding machine in manual mode otherwise full tonnage cannot be achieved toggle clamp tonnage is adjusted by moving the die height forward this causes the mold to close with more force maximum tonnage is achieved when the die height is the farthest forward while the toggle still locks up if you desire full tonnage you can adjust the die height to determine this point sometimes full tonnage is not desired especially when running smaller molds in larger injection molding machines in this case a strain gauge or force transducer place at the end of the tie bar can be used to measure the force of the clamp multiplying this force by the number of tie bars gives the actual tonnage applied to the mold many toggle clamps though do not have any method of measuring clamp tonnage on these machines set near full tonnage and then bring the die height back a little to reduce the tonnage unfortunately without a measuring device on the tie bars there is no way to measure the actual tonnage you are using [Music] the tonnage on a toggle clamp is usually only consistent at 80 to 100 percent of full tonnage some newer toggle clamp missions are capable of auto adjusting the clamp tonnage if you have this capability on your injection molding machine refer to the machine manual for specific instructions on setting clamp tonnage
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