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100 Design Controls and Exceptions Table of Contents 100 Introduction ......................................................................................................... 11 101 Functional Classification
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How to fill out 100 design controls:

01
Start by thoroughly understanding the purpose of design controls and their importance in the development process.
02
Familiarize yourself with the specific requirements and regulations related to design controls in your industry or jurisdiction.
03
Create a comprehensive checklist or template that outlines all the necessary design control elements.
04
Begin by identifying the design inputs, which are the requirements and specifications for the product's design.
05
Next, define the design outputs, which include drawings, models, and specifications.
06
Develop a traceability matrix to ensure that all design inputs are properly linked to the design outputs.
07
Implement a robust design review process, involving multidisciplinary teams to assess the design's quality and compliance.
08
Keep detailed records of all design reviews, including any decisions or actions taken.
09
Establish a configuration management system to control any changes made to the design throughout the development process.
10
Conduct thorough verification and validation activities to ensure that the design meets all requirements and performs as intended.
11
Document and maintain accurate records of all verification and validation activities.
12
Continuously monitor and control design changes to ensure they are properly documented and assessed.
13
Establish a robust design transfer process for transferring the final design to production.
14
Create a plan for design control maintenance and update, ensuring ongoing compliance and improvement.

Who needs 100 design controls:

01
Medical device manufacturers often require rigorous design controls to ensure the safety and effectiveness of their products.
02
Aerospace and defense industries utilize design controls to meet strict quality and performance standards for their products.
03
Pharmaceutical companies may implement design controls to develop and maintain consistent and reliable manufacturing processes.
04
Automotive manufacturers may have design controls in place to ensure compliance with regulatory requirements and achieve desired performance and safety levels.
05
Companies in other highly regulated industries, such as food and beverage or electronics, may also benefit from implementing design controls to ensure product quality and safety.
In summary, anyone involved in the design and development of complex products in regulated industries can benefit from implementing 100 design controls. These controls help ensure compliance with regulations, maintain product quality, and mitigate risks throughout the development process.
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100 design controls (also known as Form FDA 483) are a mechanism used by the FDA to document observations of potential violations of the Food, Drug, and Cosmetic Act.
Any company involved in the manufacturing, distribution, or sale of regulated products may be subject to filing 100 design controls.
Companies must respond to each observation listed on the form and provide a corrective action plan.
The purpose of 100 design controls is to ensure compliance with regulations and address any identified issues to prevent harm to consumers.
Companies must report observations made by the FDA during inspections, along with a plan to address and correct any issues.
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