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NPSMAE10006 NAVAL POSTGRADUATE SCHOOL MONTEREY, CALIFORNIA Direct Manufacturing of CubeSat Using 3D Digital Printer and Determination of Its Mechanical Properties by Young W. Won, Luke N. Brewer,
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01
Determine the specifications of the cubesat: Before filling out the direct manufacturing process of a cubesat, it is important to determine the specific requirements and specifications of the cubesat. This includes its size, weight, power requirements, payload capabilities, and any additional features or functionalities that are desired.
02
Select the necessary components: Once the specifications are determined, it is important to select the necessary components for the cubesat. This includes the main structure, communication systems, power systems, sensors, actuators, and any other required modules or subsystems. These components should be chosen based on their compatibility with the cubesat's specifications and mission objectives.
03
Design the cubesat: After selecting the components, the next step is to design the cubesat. This involves creating detailed schematics, CAD models, and technical drawings of the cubesat's structure and internal layout. The design should take into consideration factors such as weight distribution, thermal management, and structural integrity.
04
Assemble the cubesat: Once the design is finalized, the direct manufacturing process begins. This involves assembling the selected components according to the design specifications. Depending on the manufacturing technique, this could involve 3D printing, CNC machining, or other fabrication methods. Each component should be carefully installed and connected to ensure proper functionality.
05
Test and validate the cubesat: After the cubesat is assembled, it is important to thoroughly test and validate its performance. This includes conducting functional tests, thermal and vibration tests, as well as simulated space environment tests. Any issues or flaws should be identified and addressed before moving forward.
06
Integrate the cubesat with the launch vehicle: Once the cubesat is tested and validated, it is ready to be integrated with the launch vehicle. This involves the proper connection and integration of the cubesat with the deployment system of the launch vehicle. It is important to follow all safety protocols and procedures during this process.

Who needs direct manufacturing of cubesat?

01
Space agencies and research institutions: Direct manufacturing of cubesats can be beneficial for space agencies and research institutions that are involved in space exploration and scientific experiments. It allows them to quickly produce and launch small satellites for various purposes such as Earth observation, communication, and technology demonstration.
02
Universities and educational institutions: Direct manufacturing of cubesats provides universities and educational institutions with the opportunity to engage students in hands-on projects related to space technology. It allows them to gain practical experience in satellite development and encourages innovation and creativity in the field of aerospace engineering.
03
Commercial companies and startups: Direct manufacturing of cubesats has opened up opportunities for commercial companies and startups to enter the space industry. It provides them with a cost-effective and efficient way to develop and deploy their own satellite constellations, enabling services such as global communication, remote sensing, and Internet of Things (IoT) connectivity.
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Direct manufacturing of cubesat refers to the process of producing cubesats without involving a third-party manufacturer.
Any organization or individual who directly manufactures cubesats is required to file the necessary documentation for direct manufacturing.
To fill out direct manufacturing of cubesat, the organization or individual must provide detailed information about the manufacturing process, components used, and testing procedures.
The purpose of direct manufacturing of cubesat is to ensure transparency in the production process and compliance with regulations.
The information that must be reported on direct manufacturing of cubesat includes details about the manufacturing process, components, testing results, and any deviations from the original design.
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