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MAGNETIC PARTICLE INSPECTION ENTRANCE EXAMINATION Student Name Points Per Item Company Points Awarded Supervisor 5.0 Percentage Date & Time The following questions are True (T) or False (F). Write

How to fill out magnetic particle inspection

How to Fill out Magnetic Particle Inspection:

1. Gather the necessary equipment: Before starting the inspection, make sure you have all the required equipment like a particle generator, magnetic field indicator, wet bench, and inspection fluids.
2. Prepare the surface: Ensure that the surface to be inspected is clean and free from any contamination or paint. Remove any oil, grease, or dirt using appropriate cleaning agents.
3. Apply the magnetic particles: Mix the inspection fluid according to the manufacturer's instructions and apply it to the surface being inspected. Ensure complete coverage of the area under inspection.
4. Establish the magnetic field: Use the particle generator to establish the required magnetic field strength. Adjust the intensity to ensure that the particles adhere properly to any surface defects.
5. Observe the indication: Once the magnetic field is established, start inspecting the surface for any indications. These indications appear as distinct patterns or lines formed by the magnetic particles attracted to surface defects.
6. Interpret the results: Carefully analyze the indications and determine whether they are indications of a defect or false positives. Understand the acceptance criteria and compare the indications against them.
7. Document the findings: Record all the relevant information regarding the inspection, including the inspection conditions, equipment used, findings, and any necessary actions to be taken.

Who needs magnetic particle inspection?

1. Manufacturing industries: Magnetic particle inspection is crucial for industries involved in manufacturing components like automotive parts, aerospace components, and machinery. It helps ensure the quality and reliability of the products being produced.
2. Maintenance and repair services: Service providers who deal with the maintenance and repair of critical equipment, such as pipelines, structures, or machinery, often rely on magnetic particle inspection to detect any surface defects or cracks that may compromise their integrity.
3. Construction industry: The construction industry can benefit from magnetic particle inspection, especially when dealing with structures like bridges, buildings, and industrial facilities. It helps identify any hidden defects in materials, welds, or components that may affect their safety and stability.

In summary, magnetic particle inspection requires gathering the necessary equipment, preparing the surface, applying the magnetic particles, establishing the magnetic field, observing the indications, interpreting the results, and documenting the findings. Industries such as manufacturing, maintenance and repair services, and the construction industry often require magnetic particle inspection to ensure quality and safety in their operations.

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What is magnetic particle inspection?

Magnetic particle inspection is a non-destructive testing method used for detecting surface and near-surface flaws in ferromagnetic materials.

Who is required to file magnetic particle inspection?

Companies or individuals working with ferromagnetic materials that require inspection for safety and quality purposes.

How to fill out magnetic particle inspection?

To fill out magnetic particle inspection, a thorough examination of the material is conducted using magnetic fields and fine magnetic particles.

What is the purpose of magnetic particle inspection?

The purpose of magnetic particle inspection is to detect flaws such as cracks, laps, seams, and other discontinuities that may compromise the integrity of the material.

What information must be reported on magnetic particle inspection?

The inspection report must include details of the material tested, the testing methods used, the results of the inspection, and any recommended actions.

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