Get the free Metallizing of Structural Steel - Illinois Department of Transportation

THERMAL SPRAY (METALIZING) CONTRACTOR CERTIFICATION PROGRAM SSP QP6 APPLICATION, INSTRUCTIONS, AND PROGRAM RULESEditorial Changes June 2018Page 1 of 38Table of Contents I.INTRODUCTION ............................................................................................................................................

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How to fill out metallizing of structural steel

1. Clean the surface of the structural steel using a wire brush or abrasive wheel to remove any rust, dirt, or debris.
2. Ensure that the surface is smooth and free from any imperfections by filling in any holes or cracks with a cold galvanizing compound.
3. Apply a primer coating to the surface of the steel to provide a base for the metallizing process. This can be done using a spray gun or brush.
4. Preheat the steel to the specified temperature using a heating torch or oven. This is necessary to ensure proper adhesion of the metal coating.
5. Begin the metallizing process by using a thermal spray gun to melt and atomize the metal coating material. This material is typically zinc or aluminum.
6. Direct the spray gun towards the surface of the steel and move it in a systematic pattern to ensure even coverage.
7. Continuously monitor the thickness of the metal coating to ensure it meets the specified requirements. This can be done using a magnetic thickness gauge.
8. After the metallizing process is complete, allow the steel to cool and cure before handling or painting.
9. Inspect the finished metallized surface for any defects or imperfections. Touch up any areas as needed.
10. Finally, apply a protective topcoat or paint to further enhance the durability and corrosion resistance of the metallized steel.

Who needs metallizing of structural steel?

1. Metallizing of structural steel is commonly needed in industries such as construction, manufacturing, oil and gas, and transportation.
2. It is particularly beneficial for those who require strong and long-lasting protection against corrosion on their steel structures.
3. Examples of individuals or organizations that may need metallizing of structural steel include:
4. - Construction companies building bridges, buildings, or other infrastructure exposed to harsh environmental conditions.
5. - Industrial manufacturers with equipment or structural components that are prone to corrosion and wear.
6. - Oil and gas companies operating pipelines, storage tanks, or offshore platforms.
7. - Transportation companies with shipping containers, railway tracks, or vehicle frames that require corrosion protection.
8. Metallizing of structural steel helps extend the lifespan of steel structures and reduces the need for frequent repairs or replacement.

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What is metallizing of structural steel?

Metallizing of structural steel is the process of applying a protective metallic coating to steel surfaces to prevent corrosion and improve durability.

Who is required to file metallizing of structural steel?

Contractors and companies involved in structural steel projects are typically required to file metallizing of structural steel.

How to fill out metallizing of structural steel?

Metallizing of structural steel forms can be filled out online or submitted in person to the relevant regulatory agency.

What is the purpose of metallizing of structural steel?

The purpose of metallizing of structural steel is to protect the steel from corrosion, extend its lifespan, and maintain its structural integrity.

What information must be reported on metallizing of structural steel?

Information such as project details, date of metallizing, type of coating used, and contact information of those involved may need to be reported on metallizing of structural steel forms.