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DID Training Course on Quality by Design New concepts for Chemical and Biotech Product Development & Optimization Course #14543 22-24 September 2014 Charming Academy, Vienna, Austria Faculty DI Dr
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How to fill out quality by design

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How to fill out quality by design:

01
Identify critical quality attributes: Start by determining the important characteristics that your product or process must possess to meet quality standards. This could include factors such as potency, purity, and stability.
02
Define target product profile: Create a clear description of the desired quality outcomes for your product. This profile should outline the specifications and performance requirements that need to be achieved.
03
Design experiments: Use scientific methods and tools to develop a systematic plan for conducting experiments. These experiments should help you understand the relationship between critical quality attributes and process parameters.
04
Establish design space: Analyze the data gathered from the experiments to identify the acceptable ranges and operating ranges for each parameter. This will help you define the design space, which refers to the range of process parameters within which the product can meet the desired quality attributes.
05
Conduct risk assessment: Assess and prioritize potential risks to the product's quality. Identify critical process parameters and potential sources of variability that can impact the quality attributes. Develop strategies to mitigate these risks and ensure consistent quality.
06
Implement control strategies: Define control and monitoring procedures that will help maintain the quality of the product throughout its lifecycle. These strategies can include in-process controls, process analytical technologies, and real-time release testing.
07
Continuously improve and optimize: Monitor and evaluate the performance of the quality by design approach. Continuously improve the processes and modify the design space as needed to achieve the desired outcomes.

Who needs quality by design?

01
Pharmaceutical companies: Quality by design is particularly crucial in the pharmaceutical industry, ensuring that medicines and healthcare products meet stringent quality standards and are safe for patient consumption.
02
Biotechnology companies: Quality by design is vital in biotech companies that develop and manufacture innovative therapeutic products, including vaccines, gene therapies, and cell-based products.
03
Food and beverage industry: Companies operating in the food and beverage space can benefit from quality by design to ensure consistent product quality, safety, and compliance with regulatory requirements.
04
Chemical manufacturers: Quality by design can help chemical manufacturers in developing and maintaining high-quality products while adhering to safety standards and regulations.
05
Medical device manufacturers: Quality by design is important for medical device companies to ensure that their products are reliable, safe, and effective in meeting the needs of patients and healthcare professionals.
06
Any industry with quality-critical processes: Quality by design principles can be applied to any industry or process where the quality and performance of a product are of utmost importance. This can range from automotive manufacturing to aerospace engineering.
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Quality by design is a concept that emphasizes building quality into a product or process from the very beginning, rather than trying to test for quality after the fact.
Manufacturers, developers, and organizations in industries such as pharmaceuticals, biotechnology, medical devices, and others may be required to file quality by design.
Quality by design can be filled out by providing detailed plans, specifications, and documentation regarding the quality aspects of a product or process.
The purpose of quality by design is to ensure that products or processes are developed with quality in mind, leading to improved reliability, safety, and effectiveness.
Information on design controls, risk management, quality control measures, and validation activities must be reported on quality by design.
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