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Module 3 Shielded Metal Arc Welding Process (1st Run) 13 November 2013, Wednesday IES Academy By She This Song Revised Syllabus Objective: At the end of this module, participants would be able to
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How to fill out shielded metal arc welding
How to fill out shielded metal arc welding:
01
The first step in filling out shielded metal arc welding is to gather all the necessary equipment. This includes a welding machine, welding cables, electrode holder, welding helmet, welding gloves, and welding electrodes.
02
Next, ensure that the work area is clean and free of any flammable materials. Safety is an important aspect of welding, so it is crucial to have a clear and safe space to work in.
03
Before starting the welding process, make sure to inspect the welding machine and cables for any damages or defects. It is essential to have a properly functioning machine to ensure the quality of the weld.
04
Choose the appropriate welding electrode for the project. The type of electrode selected will depend on the material being welded and the specific requirements of the job. Consult welding charts or experts to determine the right electrode for the job.
05
Connect the electrode holder to the welding machine using the welding cables. Ensure that the connections are secure and tight.
06
Put on the welding helmet and welding gloves to protect yourself from the intense heat, sparks, and UV radiation produced during the welding process.
07
Strike an arc by touching the electrode to the workpiece. This will create a circuit and initiate the welding process. Keep the electrode at a slight angle and maintain a consistent arc length.
08
Move the electrode along the joint to deposit the weld metal. Use a steady motion and ensure even penetration. It is important to maintain the correct angle and arc length throughout the welding process.
09
Fill in the joint completely with weld metal, ensuring proper fusion and penetration. Control the heat input to prevent distortion or burning through the base metal.
10
Once the welding is complete, allow the weld to cool down before removing any slag or spatter. Clean the area to ensure a smooth and uniform finish.
Who needs shielded metal arc welding:
01
Construction workers often use shielded metal arc welding for various applications, including structural welding, metal fabrication, and repair work.
02
Automotive technicians may require shielded metal arc welding for repairs and modifications to vehicle frames, body panels, and exhaust systems.
03
Maintenance and repair professionals in industries such as manufacturing, oil and gas, and agriculture may rely on shielded metal arc welding for equipment and machinery repairs.
04
Artists and sculptors may utilize shielded metal arc welding for creating metal sculptures and artwork.
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Individuals who are interested in DIY projects that involve metalwork may find shielded metal arc welding useful for their projects around the house or in the workshop.
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What is shielded metal arc welding?
Shielded metal arc welding is a welding process that uses a flux-covered electrode to form the weld.
Who is required to file shielded metal arc welding?
Individuals or companies involved in welding activities are required to file shielded metal arc welding.
How to fill out shielded metal arc welding?
To fill out shielded metal arc welding, one must provide details of the welding job, such as location, materials used, and any inspections done.
What is the purpose of shielded metal arc welding?
The purpose of shielded metal arc welding is to join two pieces of metal together using heat produced by an electric arc.
What information must be reported on shielded metal arc welding?
Information such as welding job details, safety precautions taken, and any inspections conducted must be reported on shielded metal arc welding.
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