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Guidance on Complying with Section IX, QG106 Updated to address revisions in the 2021 edition 2019 edition of Section IX added a requirement to paragraph QG106 that organizations must define the education,
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How to fill out qualifying tube-to-tubesheet weld procedures

01
Select the appropriate welding procedure specification (WPS) for the specific tube-to-tubesheet material and joint design.
02
Clean and prepare the surfaces of the tubes and tubesheet to be welded.
03
Position the tubes within the tubesheet in the desired configuration.
04
Tack weld the tubes in place to secure them to the tubesheet.
05
Perform the full weld by following the parameters outlined in the selected WPS, ensuring proper penetration and fusion.
06
Inspect the completed weld for defects and ensure it meets all applicable codes and standards.

Who needs qualifying tube-to-tubesheet weld procedures?

01
Manufacturers of heat exchangers or pressure vessels
02
Welding contractors working on tube-to-tubesheet joints
03
Quality control inspectors overseeing the fabrication of tube-to-tubesheet welds
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Qualifying tube-to-tubesheet weld procedures are welding procedures that have been tested and approved for the specific welding of tubes to tubesheets in heat exchangers.
Manufacturers and fabricators of heat exchangers are required to file qualifying tube-to-tubesheet weld procedures.
Qualifying tube-to-tubesheet weld procedures can be filled out by following the guidelines provided by the relevant regulatory body and ensuring all necessary information and test results are included.
The purpose of qualifying tube-to-tubesheet weld procedures is to ensure that the welding process used for joining tubes to tubesheets is reliable and meets the required quality standards.
Qualifying tube-to-tubesheet weld procedures must include details of the welding process, materials used, test results, welder qualifications, and any relevant certifications.
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