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OM256907D201608Processes Submerged (SAW) WeldingDescriptionHeavy Duty Wire Feeder For Automated Welding ApplicationsEnhanced Feed Wire Drive RAD400EF, RAD400EFT and RAD780EF CEMotor/Drive AssembliesFor

How to fill out manual submerged-arc welding

How to fill out manual submerged-arc welding

1. Ensure proper safety gear such as welding helmet, gloves, and apron are worn.
2. Clean the workpiece surface to remove any debris, rust, or oil.
3. Set the welding machine to the appropriate settings for the material thickness and desired penetration.
4. Position the electrode at the desired angle and distance from the workpiece.
5. Start the welding process by striking an arc and slowly moving the electrode along the joint.
6. Ensure proper travel speed and maintain a consistent arc length throughout the welding process.
7. Monitor the weld pool and adjust the speed and angle as needed.
8. Continue welding until the joint is fully filled and a smooth bead is achieved.
9. Allow the weld to cool before inspecting and cleaning the finished weld.

Who needs manual submerged-arc welding?

1. Manufacturing industries for fabricating large structures.
2. Construction companies for welding thick steel components.
3. Shipbuilding companies for constructing ship hulls and decks.
4. Offshore oil and gas industries for pipeline welding.
5. Infrastructure development projects for welding bridges and tunnels.

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What is manual submerged-arc welding?

Manual submerged-arc welding is a welding process where a continuous welding wire is fed automatically while the arc is formed between the wire and the workpiece, and the weld area is submerged under a layer of granular material to protect the weld from contamination.

Who is required to file manual submerged-arc welding?

Individuals or companies that perform manual submerged-arc welding as part of their welding operations may be required to file appropriate documentation, which may include details of their procedures, safety measures, and compliance with standards.

How to fill out manual submerged-arc welding?

To fill out manual submerged-arc welding documentation, one must provide detailed information about the welding process, including equipment used, materials, specifications, and compliance with industry standards or regulatory requirements.

What is the purpose of manual submerged-arc welding?

The purpose of manual submerged-arc welding is to create strong, high-quality welds in materials, particularly in heavy fabrication and manufacturing processes, while minimizing exposure to harmful fumes and spatter.

What information must be reported on manual submerged-arc welding?

The information that must be reported typically includes the welding procedure specification (WPS), details about the materials used, operator qualifications, equipment settings, and results of any testing or inspections performed.