Control Chart

What is Control Chart?

A Control Chart is a graphical tool used in statistical process control to monitor and control process variation. It helps to determine if a process is stable or stable and predict future performance.

What are the types of Control Chart?

There are several types of Control Charts, each designed to monitor different aspects of a process. The common types include:

X-Bar and R Chart: Used for continuous data measurements.
X-Bar and S Chart: Similar to the X-Bar and R Chart, but uses standard deviation instead of range.
Individual and Moving Range (I-MR) Chart: Useful for monitoring individual data points and moving ranges.
p Chart: Used for monitoring the proportion of non-conforming items in a sample.
np Chart: Similar to the p Chart, but used when the sample size is constant.
c Chart: Used to monitor the number of defects per unit in a sample.
u Chart: Similar to the c Chart, but used when the sample size varies.

How to complete Control Chart

Completing a Control Chart involves several steps. Here is a step-by-step guide:

01
Determine the type of Control Chart suitable for your process.
02
Collect data and record the measurements or observations.
03
Calculate the necessary statistics such as the mean, range, or standard deviation.
04
Plot the data points on the Control Chart, including any control limits or specifications.
05
Analyze the chart to identify any out-of-control or unstable points.
06
Take appropriate actions to address any issues or variations in the process.
07
Continuously monitor the Control Chart to ensure the process remains in control.
08
Make adjustments to the process as necessary to improve performance.

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Questions & answers

How to chart upper control limit in Excel Enter your data. Find the average (mean) value. Find the average of averages. Calculate the standard deviation. Add the UCL formula. Add the LCL formula. Copy the UCL, LCL and average of averages. Select your data and choose a chart.
Types of Control Charts X-Chart. X-Charts present variable data. P-Chart. P-Charts are used for data that is counted. NP-Chart. NP-Charts are used to present the number of nonconforming or conforming items. C-Chart. U-Chart. MR-Chart. Individual MR-Chart. Custom Data Control Chart.
How to make a control chart Decide on a time period, typically noted on the X-axis of the control chart, to collect the necessary data and establish your control limits. Collect your data and plot it on the control chart. Calculate the average of your data and add a control line.
Right-click a data point on your Lower limit line and select Change Series Chart Type. When the menu opens, choose a line chart. Repeat this action for your “Upper” and “Average” data sets. Click OK to confirm and your Excel control chart will be complete.
Individuals and Moving Range Chart The individuals and moving range (I-MR) chart is one of the most commonly used control charts for continuous data. it is applicable when one data point is collected at each point in time.
Right-click a data point on your Lower limit line and select Change Series Chart Type. When the menu opens, choose a line chart. Repeat this action for your “Upper” and “Average” data sets. Click OK to confirm and your Excel control chart will be complete.